What Preparations Should Be Made before Wave Soldering Machine?

The production process of wave soldering machine is a very key link in all the stages of PCBA production and manufacturing. If this step is not done well, all the previous efforts are in vain. And need to spend a lot of energy to repair, so how to control the wave soldering process?

1. Check the PCB to be welded (the PCB has been coated with patch adhesive, SMC/SMD patch adhesive curing and completed the THC inserting process) attached to the parts of the component jack welding surface and gold finger are coated with solder resistance or pasted with high temperature resistant tape, in case the jack after wave soldering machine is blocked by solder. If there are larger grooves and holes, the high temperature resistant tape should be applied to prevent solder from flowing to the upper surface of PCB during wave soldering. (Water-soluble flux should be liquid flux resistance. After coating, it should be placed for 30min or baked under the drying lamp for 15min before inserting the components. After welding, it can be washed directly with water.)

2. Use a density meter to measure the density of flux, if the density is too large, dilute with thinner.

3. If the traditional foaming flux is used, pour the flux into the flux tank.

 

NeoDen ND200 wave soldering machine

Wave: Double Wave

PCB Width: Max250mm

Tin tank capacity: 180-200KG

Preheating: 450mm

Wave Height: 12mm

PCB Conveyor Height (mm): 750±20mm

Operation Power: 2KW

Control Method: Touch Screen

Machine size: 1400*1200*1500mm

Packing size: 2200*1200*1600mm

Transfer speed: 0-1.2m/min 

Preheating Zones: Room temperature-180℃

Heating Method: Hot Wind

Cooling Zone: 1

Cooling method: Axial fan

Solder temperature: Room Temperature—300℃

Transfer Direction: Left→Right

Temperature Control: PID+SSR

Machine Control: Mitsubishi PLC+ Touch Screen

Weight: 350KG

full auto SMT production line


Post time: Nov-05-2021

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