Mid-Volume Solutions: The Ideal Choice Balancing High Precision and Volume Production
NeoDen's Mid-Volume SMT Solutions are high-speed PCB assembly lines tailored for customers seeking production capacity upgrades and high-precision manufacturing. This solution strikes a perfect balance between investment and output, serving as the core driver for achieving stable volume production.
Who Needs a Mid-Volume SMT Production Line?
- PCBA Manufacturers: Requiring an upgrade from small-scale lines to meet bulk PCBA assembly demands.
- Small-to-Medium Electronics Factories: Pursuing high-speed, high-efficiency, and high-reliability mass production.
- High-Precision Manufacturing: Ideal for SMT prototyping and LED PCBA production.
Recommended Configurations & Performance
Mid-Volume SMT Solution 1
NeoDen YS350 + NeoDen K1830 + NeoDen IN12
NeoDen K1830 is key to achieving high-speed, high-reliability placement.
- Placement Speed: Maximum placement speed reaches 16,000 CPH.
- Nozzle: Equipped with 8 synchronized nozzles to ensure repeatable placement accuracy at high speeds.
- Component Capability: Supports components as small as 0201 and up to 18mm in height, capable of placing IC packages including QFP, SSOP, QFN, and BGA.
- System & Control: Operates on a highly stable and secure Linux operating system, utilizing a closed-loop servo control system for enhanced precision.
- Feeder Capacity: Supports up to 66 tape feeders (electric/pneumatic).
NeoDen IN12 reflow oven is an intelligent automated rail reflow oven engineered for industrial-grade stability.
- Temperature Zones: Features a compact 12-zone design (6 upper/6 lower).
- Heating Method: Utilizes nickel-chromium alloy wire and aluminum alloy heating elements for hot air convection.
- Superior Performance: Incorporates patented "uniform heating plate" design, delivering high-precision temperature control and even thermal distribution.
- Eco-Friendly Design: Features an integrated solder fume filtration system that effectively captures harmful gases, meeting high-end environmental standards.
Mid-Volume SMT Solution 2
NeoDen YS350 + NeoDen9 + NeoDen IN8C
NeoDen9 SMT machine is a high-precision, high-efficiency compact device.
- Placement Speed: Maximum placement speed up to 14,000 CPH.
- Placement Accuracy: Repeat positioning accuracy as high as ±0.01 mm.
- Nozzle Count: Equipped with 6 independently controlled placement heads, supporting an effective placement height of up to 16 mm.
- Feeder Capacity: Supports up to 53 tape feeders (Yamaha electric/pneumatic) within an 800 mm machine width.
Core Advantages: High-Speed, Stable, and Flexible Batch Production.
- Enhanced Placement Speed: Production line configurations achieve placement speeds of 14,000 CPH to 16,000 CPH, efficiently handling medium-volume orders.
- Precision Assurance: Entire SMT line engineered for high accuracy, ensuring component placement quality and reliability.
- Industrial-Grade Stability: Utilizes floor-standing equipment and industrial-grade reflow ovens to guarantee production stability and continuity.
- Modular configuration: Includes a semi-automatic solder paste printer and conveyor system for enhanced automation and streamlined workflow.
Get Your Mid-Volume Solution Now!
Choosing the NeoDen Mid-Volume solution means opting for greater efficiency, more stable production quality, and faster return on investment.