Large-Scale SMT Solutions: Fully Automated, High-Speed, Industrial-Grade
This solution is designed by NeoDen for customers pursuing maximum throughput and highest automation levels, addressing complex large-scale PCBA production demands.
Who Needs a Large-Scale SMT Production Line?
- Large EMS Companies: Handling massive order volumes and high-load production.
- Enterprises with High Automation Requirements: Committed to reducing labor costs and pursuing stable, fully automated production.
- High-Speed Projects: Suitable for projects requiring extremely high placement speeds exceeding 30,000 CPH.
Recommended Configuration & Performance
PCB Loader + NeoDen ND2 + NeoDen S1 SPI + NeoDen K1830 * 2 + NeoDen ND800 + NeoDen IN12C + PCB Unloader
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Equipment Category |
NeoDen Model |
Core Functions & Performance Highlights |
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Automatic Solder Paste Printer |
NeoDen ND2 |
±10.0μm ultra-high repeat positioning accuracy. Standard 2D solder paste inspection (SPI) and SPC quality control. <5-minute quick changeover. Maximum PCB size 450x350mm. |
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Solder Paste Inspection - SPI |
Height detection accuracy 1μm. R&R < 10%. Single-frame processing speed < 0.7 seconds. Integrated SPC data analysis ensures printing quality. |
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Pick and Place Machine |
NeoDen K1830 (x2) |
Dual machines operating in parallel, delivering a combined throughput of up to 32,000 CPH. Maximum placement speed per machine: 16,000 CPH. Placement accuracy: ±0.01mm. Supports components ranging from the smallest 0201 to complex ICs like BGA/QFP. |
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Reflow Oven |
NeoDen IN12C |
Unique compact 12-zone design (6 top/6 bottom). Patented uniform heating technology; ultra-low operating power consumption (approx. 2.2KW). Maintenance-free stainless steel rails. Built-in solder fume filtration system. |
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Automated Optical Inspection - AOI |
XY-axis positioning accuracy ≤8μm. maximum movement speed 830mm/s. Detects smallest 01005 chips and 0.3 pitch ICs. Enables comprehensive inspection of printing, placement, and soldering defects. |
Core Advantages: Multi-machine Parallelism, Full-process Monitoring, Flexible Scalability
The value of NeoDen's Large-Scale Solution lies in its unmatched throughput, integrated quality control, and high flexibility.
- Fully Automated Board Handling: Equipped with a PCB loader and unloader for automatic PCBA feeding and removal, minimizing manual intervention.
- Rapid Line Changeover: NeoDen ND2 automatic printer supports product line changeovers in under 5 minutes, seamlessly adapting to flexible switching between multi-variety, small-batch, and high-volume production.
- Broad Component Compatibility: NeoDen K1830 handles placement from the smallest 0201 chips to complex ICs like BGAs/QFPs. NeoDen IN12C reflow oven employs hot-air convection, effortlessly meeting soldering demands for 0201s and intricate chips.
Customize Your Fully Automated Production Line Today!
Choosing NeoDen Large-Scale solutions means selecting industry-leading efficiency and quality management systems.