Your Professional PCB Unloader Supplier

 

 

NeoDen Tech is a global leader in manufacturing comprehensive SMT equipment. Operating from our 27,000+ m² NeoDen Park, we have evolved beyond standalone machines to become a provider of full-scale turnkey assembly lines.Our extensive product portfolio covers every critical stage of the PCBA production process. Products distributed to 130+ countries, serving applications from research laboratories to SME production lines..

 

 
 
Why Choose Us
 

Advanced Equipment
NeoDen offers a full range of SMT equipment covering the entire PCB assembly process, including high-speed pick-and-place machines, reflow ovens, stencil printers, as well as automated inspection and rework systems.

 

Professional Team
Backed by three specialized R&D departments and a team of 25 engineers, NeoDen holds independent intellectual property rights for its core technologies. We continuously innovate to ensure the precision and production stability of our equipment, empowering buyers with reliable, long-term automated manufacturing capabilities.

 

Quality Control
NeoDen strictly adheres to ISO standards, subjecting every piece of equipment—from individual components to the complete machine—to comprehensive testing. Ensuring smooth production line operations and consistent product quality control.

 

24H Online Service
Our offering services such as sample testing, online training, remote troubleshooting, and on-site support. Buyers are guaranteed a response within 8 hours and a resolution within 24 hours, thereby minimizing production risks.

 

Overview of PCB Unloader

 

 

A PCB unloader is an automated SMT (Surface Mount Technology) machine used at the end of a production line to safely receive completed printed circuit boards from a conveyor and stack them into a magazine. It minimizes human handling, preventing damage to sensitive boards, and automates the transition to the next process.

 

Product Specification
 

We offers the following product specifications:

Model

NDU250

PCB size

50 * 50 - 350 * 250 mm

Magazine size

355 * 320 * 563 mm

Loading time

Approx. 6 seconds

Magazine change over time

Approx. 25 seconds

Power source & consumption

100 - 230 VAC (customized), 1ph, max 300VA

Air pressure & consumption

4-6 bar, max 10 L/min

PCB thickness

Min 0.4 mm

Transport height

900 ± 30 mm (or customized)

Dimension

1730 * 770 * 1250 mm

Magazine number

Transport up: 1pcs, Transport down: 1pcs (or customized)

Step pitch select

1 - 4 ( 10 mm step pitches)

Weight

185 kg

 

Product features

Robust Design: Engineered with a strong and stable structure to ensure reliable performance even in demanding manufacturing environments.

 

Easy Control: Equipped with intuitive touch screen and PLC control, facilitating seamless operation for operators of all skill levels.

 

Secure Loading: Featuring top and bottom pneumatic clamps, our loader ensures the secure placement of magazine racks, preventing any potential disruptions during the loading process.

 

PCB Protection: Our special gas circuit design guarantees no PCB breakage, safeguarding your valuable components throughout the loading and unloading procedures.

Fault Diagnosis

Benefit from the convenience of an automatic fault code display function, allowing for quick and accurate troubleshooting to minimize downtime.

Durable Components

Built with wear-resistant cables, our loader and unloader boast a prolonged service life, reducing the need for frequent replacements and maintenance.

Versatile Compatibility

Designed to seamlessly integrate with a wide range of manufacturing setups, our loader and unloader are compatible with SMEMA interfaces, offering flexibility to adapt to various production scenarios.

 

Application

 
 
01
 

Consumer Electronics

From smartphones to home appliances, PCBs are at the heart of nearly every device.

 
02
 

Automotive

Modern vehicles are packed with electronics, from sensors to infotainment systems, all powered by PCBs.

 
03
 

Telecommunications

The components that allow us to communicate seamlessly rely heavily on precise PCB production.

 
04
 

Medical Devices

Sensitive and high-precision medical equipment requires flawless PCB handling, making unloaders essential.

PCB Magazine Unloader

 

Components

An automatic PCB magazine unloader typically consists of several key components:

 
 

Loading Mechanism

Feeds the magazines into the unloader.

 
 
 

Conveyor System

Transports PCBs from the magazine to the production line.

 
 
 

Control System

Manages the unloader's operations and ensures synchronization with the SMT line.

 

 

Other Services

 

All of our machines will be fully checked by our quality control department before the shipment. We guarantee all of our machines have a one-year warranty (quick-wear parts not included).
Training details: Operation principles, system, and structure, safety and maintenance, software processing technique, etc.


Numerous feedback from our clients have proven that our machines are stable in performance with rare malfunction. However, we would like to handle it as follows once malfunction occurs:

  • We guarantee that we will give you a clear reply within 24 hours.
  • Customer service staff will assist you in analyzing the malfunction to locate the cause.
  • If the malfunction is caused by improper operation of software and other soft faults, we will help solve the problem online.
  • We will offer plenty of online support, like detailed technical and installation instructions via email, video, and telephone.

 

Package & Delivery

 

Package: Standard export package or Custom
Delivery: By air express, by sea

 

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FAQ

 

Q: What is the main function of a PCB unloader?

A: Its main function is to automatically unload PCBs from a production line and place them into storage trays or magazines safely and efficiently.

Q: How does a PCB unloader improve efficiency?

A: By automating the unloading process, it reduces manual handling time and the risk of damage, thus speeding up production.

Q: What industries use PCB unloaders?

A: PCB unloaders are used across various industries, including consumer electronics, automotive, telecommunications, and medical devices.

Q: What are the different types of PCB unloaders?

A: There are single and multi-magazine unloaders, as well as vertical and horizontal unloaders based on their stacking method.

Q: How often should PCB unloaders be maintained?

A: Regular maintenance, including cleaning and checking sensors, should be done to ensure smooth operation.

Q: How does an Automatic PCB Magazine Unloader improve efficiency?

A: It automates the unloading process, reducing manual handling and speeding up production.

Q: What are the maintenance requirements?

A: Regular cleaning, lubrication, and inspection are essential to keep the unloader in optimal condition.

Q: How to troubleshoot common problems?

A: Clear any jams, recalibrate alignment, and update software to resolve common issues.

Q: Is it worth the investment?

A: Absolutely. The long-term savings and productivity gains make it a worthwhile investment for most manufacturers.

Q: Are you manufacturer or trading company?

A: We are manufacturer.

Q: What's your best delivery time?

A: Within 15-30 days.

Q: What is the quality control of your product?

A: Follow strictly quality control measures for implementation,

Q: Will your company provide free sample?

A: It depends on which sort of item you want to get. Some can be provided free of charge, however, the client shall assume the shipping fees himself.

Q: Is OEM open to clients?

A: Yes, we can provide both OEM and ODM service.

Q: How can our company be your distribution partner?

A: We welcome you to be our distributor. For further details, please contact us.

Q: Can it handle different sizes of PCBs?

A: Yes, most unloaders are designed to accommodate various PCB sizes.

As one of the leading PCB unloader manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please feel free to buy high-grade PCB unloader at competitive price from our factory. Thank you for your interest in our products.

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