What Is A Wave Soldering Machine?
A wave soldering machine is an automated process for soldering through-hole components on PCBs by passing the board over a continuous, dynamic wave of molten solder. It is a high-throughput method that involves a conveyor system, pre-heating, fluxing, and the solder wave, which efficiently joins the components to the board.
NeoDen Wave Soldering: Precise Temperature Control and Flux Management
Intelligent Control and Operation
1. Industrial-Grade PLC Intelligent Control
- Utilizes Mitsubishi PLC combined with a touchscreen for human-machine interaction, ensuring exceptional system stability and reliability. Temperature control employs PID+SSR mode for precise, real-time adjustments.
- Long-Term Stability: Industrial-grade configuration maintains control accuracy during extended, high-load operation.
2. Visualized Soldering Parameters
- The touchscreen interface enables real-time monitoring and adjustment of all critical soldering parameters—including conveyor speed, preheat temperature, and flux spray volume—with intuitive operation.
- Usability: Simplified workflows reduce reliance on specialized technicians, enhancing production flexibility.
Flux Spraying System
Stepper Motor Precision Spraying: Accuracy and Efficiency in Flux Application
- The flux spraying system employs a stepper motor-driven ST-6 Nozzle for precise, uniform flux coating with adjustable spray range and speed.
- Cost Control: Precise flux usage control effectively reduces material costs, minimizes flux residue, and improves the soldering environment.
Preheating and Temperature Zone Management
Efficient Hot Air Preheating: Uniform Temperature Rise, Preventing Thermal Shock
The ND250 features an 800 mm dual-zone preheat, while the ND200 has a 450 mm zone. Utilizing hot air heating ensures PCBs receive thorough and uniform preheating before entering the solder bath, effectively preventing thermal shock damage to components. Improved Soldering Quality: Extended preheat time fully activates the flux, ensuring excellent solder flow during soldering and preventing cold solder joints and voids.
Solder Pot and Wave Design
1. Stable Dual-Wave Design
Both models feature a dual-wave design with adjustable wave heights up to 12mm. This significantly improves solder penetration and joint fullness, meeting the soldering demands of multilayer boards and challenging through-hole components. High Success Rate: Ensures solder joint quality and reliability for complex PCBs, reducing rework.
2. High-Capacity, High-Efficiency Solder Pot
- Large solder pot capacity (ND200/ND250 approx. 180-200 KG) combined with 6KW heating power enables rapid temperature rise and thermal equilibrium, meeting continuous high-intensity production demands.
- Production Capacity Assurance: Stable solder pot temperature enables continuous operation, ensuring production efficiency for medium to large batches.
NeoDen Wave Soldering: The Ideal Soldering Solution from Small Workshops to Industrial Mass Production
Whether you produce consumer electronics, industrial control boards, or LED driver power supplies, the NeoDen ND200 and ND250 deliver reliable through-hole component (THT) soldering.
| products |
 |
 |
| Model number | ND200 | ND250 |
|
Specification |
Featuring a compact footprint and high performance. it perfectly suits small-to-medium batch production: R&D centers educational institutions for consumer electronics LED driver other circuit board assembly. |
Featuring an extended dual-zone preheat zone and a solder pot.
it perfectly suits medium-to-large-scale batch production: industrial control communication equipment PCBs. |
FAQ
Q: What Is the Warranty for the NeoDen ND200 Wave Soldering Machine?
A: The NeoDen ND200 comes with a 1-year warranty , and we provide lifelong technical support.
Q: What's the max temperature can reach for soldeing?
A: The soldering temperature can reach up to 300 °C.
Q: The machine belong to single or double wave?
A: Double wave.
Q: What Is the Length of the Preheating Zone on the NeoDen ND200?
A: The preheating zone length is 450 mm.
Q: What Is the Length of the Preheating Zone on the NeoDen ND250?
A: The preheating zone length is 800 mm.
As one of the leading wave soldering machine manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please feel free to buy high-grade wave soldering machine at competitive price from our factory. Thank you for your interest in our products.