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SMT Electronics Pick And Place Machine

SMT Electronics Pick And Place Machine

● 20,000 CPH Placement Speed ( Max )
● ±0.01 mm Placement Accuracy
● Smallest 0201 - largest 40x40 mm Component Size

NeoDen N10P IC camera improves the size of IC photos and realizes automatic calibration with automatic nozzle change.

Highlight and Details

NeoDen N10P features 8 placement heads and employs a fully closed-loop control system, ensuring stable operation and high precision, making it an ideal choice for boosting production capacity.

  • Front and rear with 2 fourth generation high speed flying camera recognition systems, US ON sensors, 28mm industrial lens, for flying shots and high accuracy recognition.
  • Ultimate Efficiency and Closed-Loop Control: High-Speed Performance: Equipped with 8 high-precision placement heads and a fully closed-loop control system, it achieves a stable placement speed of up to 20,000 CPH, significantly boosting production line capacity.
  • Precision Vision & IC Auto-Calibration: High-definition IC vision: The enhanced IC camera optimizes imaging dimensions for IC components. Combined with auto-nozzle switching, it enables automatic IC component calibration for high-precision placement.
  • Stable Feeding & Ultra-High Capacity: 80 feeder positions: The machine supports up to 80 tape-and-reel feeders, significantly increasing single-setup feeding capacity. Simultaneously, feeder mounts support mixed use of electric and pneumatic feeders.
NeoDen N10P Surface Mount Machine
NeoDen N10P Surface Mount Machine
NeoDen N10P Surface Mount Machine

 

NeoDen N10P SMT Machine Parameter

Performance Parameters Max. Placement Speed: 20,000 CPH
Positioning Accuracy: ±0.01 mm
Component Range Min. Component Size: 0201
Max. Component Size: 40 * 40 mm
Max. Component Height: 16 mm
Flying Camera Component Range: 0201 - 22 × 22 mm
IC Camera Max. Recognition Size: 50 mm × 50 mm
Feeding System Tape Feeder Capacity: 80 (all 8 mm)
Number of IC Trays: 10
Automatic Nozzle Changer: 39 Nozzle positions

 

Requirements for operator
  1. Operator should get a basic operator training, which should cover fully all the skills and knowledge needed to safely operate the type of pick and place machine.
  2. Operating strictly against equipment's instruction. Don't use machine with problems. Stop the machine once malfunction appears and contact with the after-sales service staff, restart to work after problem solved.
  3. Operator should be concentrated:
  • Observation-- to see whether there is abnormal situation, such as peel-box doesn't work, plastic tape is broken etc.
  • Listening-- whether have strange sound, such as noise from placement head, sound of loss component, strange noise of conveyor etc.
  • Handwork-- solve some small problems in time, such as install feeder, correction placement position etc. If the main machine body or circuit problem, please consult after-sales staff. Formulate measures to reduce/ avoid big problem.

 

FAQ

Q1. Why does NeoDen N10P fail to pick components?

Possible causes include:

  • Incorrect nozzle selection
  • Dirty nozzle
  • Insufficient vacuum
  • Incorrect feeder position
  • Wrong component parameters

Check pickup settings and nozzle condition before restarting production.

 

Q2. Why does NeoDen N10P place components incorrectly?

Common causes include:

  • Incorrect PCB coordinates
  • Wrong component package data
  • Vision calibration issues
  • PCB positioning errors

Verify programming data and vision recognition settings.

 

Q3. Why does NeoDen N10P fail to recognize components?

Possible reasons:

  • Incorrect component size information
  • Dirty camera lens
  • Poor component placement condition
  • Incorrect recognition parameters

 

Q4. Why does NeoDen N10P show nozzle errors?

Check:

  • Nozzle installation
  • Nozzle cleanliness
  • Nozzle type compatibility
  • Automatic nozzle changer status

N10P supports automatic nozzle changing with 39 positions.

 

Q5. Why is PCB alignment inaccurate?

Check:

  • PCB size settings
  • Mark recognition parameters
  • PCB positioning
  • Rail adjustment

Dual Mark Cameras help improve PCB positioning accuracy.

 

Q6. Why is placement speed lower than expected?

Actual speed depends on:

  • PCB complexity
  • Vision usage
  • Component types
  • Feeder arrangement

Maximum placement speed is up to 20,000 CPH.

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